Many bobblehead lovers are curious as to how custom bobblehead is produced and why it usually takes weeks to make one. At a top level, there are four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Prior to getting into information on each step, it can be worth mentioning how the process described is for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This task takes a mastery of hand sculpting skills. It is almost always done by skillful artists, who normally have years of experience doing hand sculpting based upon provided photos or reference objects. It might take 4 to 5 hours for the very experienced artist to sculpt a 7-inch bobblehead, while for a less experienced artist it could take a lot more than a day or two. Once the initial sculpting is finished, the individual will have the opportunity to examine its photos. Making changes is pretty easy and quick at this point. Alternatively, it will likely be more expensive to request a big change at the later stage because the whole sculpture needs to be rebuilt. Therefore, a consumer should check out the initial sculpture carefully once the bobblehead maker is asking for comments. In case you are uncertain, you ought to demand more photos or require clarification. By doing that, you could possibly spend more time upfront, but you will also minimize the chance of needing to get the bobblehead reworked later and achieving to pay more. Also, the consumer must be aware that the custom bobblehead doll is produced depending on submitted photos rather than a live person. Therefore, the expectation should be set properly regarding the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure in which the first sculpture from the previous process will be utilized for basics to construct the profile and curvatures of the bobblehead’s body and head. First, a semi-liquid silicone gel will probably be placed on the top of the initial sculpture. A soft silicone coating which takes the shape from the sports bobbleheads will be formed once the gel dries. Then, a plaster coating will likely be applied at first glance of your silicone coating. The plaster coating may become a hardened cast after the drying process. Subsequently, the initial sculpture is going to be taken out of the silicone coating. Right after the preparation jobs are done, melted resin will be injected to the emptied silicone coating to produce the bobblehead. Because the silicone coating is soft, the plaster cast wrapping the silicone coat will act to help keep the resin inside the desired shape before it is solidified. As soon as the resin becomes solid, it will probably be removed by opening the plaster and peeling off of the silicone coating. By now, a raw bobblehead doll has been created.
3. Polishing (someone to three working days)
A raw bobblehead is not really willing to be painted. It provides grease on its surface that should be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process can result in poor painting at a later time. Polishing a bobblehead doll also takes a decent level of craftsmanship. Because its shape and curvature are very different from a to a different, this process still cannot be standardized and automated. Along with eliminating the grease and smoothing the surface, refining the raw bobblehead details manually could be necessary. Due to tolerances stemming in the molding process, deviation from the initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead right after the initial polishing, and this process might need to be reiterated. When it is determined that this defects cannot be fixed, the complete raw bobblehead has to be scrapped.
4. Painting (someone to three working days)
Painting is not as basic as it appears to be. The first task is usually to blend base colors to make colors the consumers desire. The standard of the blended colors is essential, as it comes with a large influence on the aesthetic aspect of the bobblehead. Also, because every bobblehead might have its unique colors, simply making the preferred colors rich in quality for wedding bobbleheads can be extremely time-consuming. Secondly, painting is performed by utilizing the painting brush manually, because of the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to generate different patterns on the clothing. In these cases, the painting artists will be required to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are placed on a bobblehead doll for both its head and the entire body, it can be assembled by using a spring with glue for both ends. Obviously, making use of the spring is the reason why the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading the above mentioned has received a much better understanding of the essential process of building a custom bobblehead doll. Using a better comprehension of the process, a consumer can better plan his / her next acquisition of a custom bobblehead doll.